RPS Rhythm SPX Selective Solder

RPS Rhythm SPX Selective Solder {ID: 6405}

Status: Available
DOM: Oct 2010
Condition: Superior to inline with its age
Quantity: 1
Transfer Direction: Either
Max PCB Width: 24"

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Product installation requirements:

Facilities: 208-240 VAC | 1Ø 3 Wire | 50-60hz | 40 amp
Dims:  64 x 70 x 49” @ 900 lbs

Product Terms:

This unit is located in the CEE facility in the Chicago area. A CEE technician will demonstrate the unit fully functional either live or by video for your acceptance.  Availability is subject to prior sale.


Configuration

  • Was using leaded solder (67/33 Aim Lead solder)
  • Process monitor
  • Dual Fluxer (Spray & Drop Jet)
  • Includes manual and schematics
  • Autofeed conveyor with autowidth
  • Witness camera

Description

RHYTHM SPX SELECTIVE SOLDERING MACHINE

The SPX soldering system provides a large soldering range within it’s 24” by 24” frame. This process area does not require any rotation or adjustment in order to reach its capacity. This soldering machine uses precise and reliable servo-driven XYZ axis motion control that articulates the soldering miniwave and flux nozzle beneath the PCB. A thermal performance a soldering miniwave is achieved with the use of a closed loop temperature controlled nitrogen inertion process. RPS offers innovative miniwave nozzle designs for wave stability and defect free performance.

RHYTHM SPX SOLDERING SYSTEM FEATURES:

  • 24” x 24” Process Range
  • 1.5 mm Standard (Capable of 0.5mm) Keep Away
  • 6mm Lead Length Tolerance
  • +/- 0.05 mm Repeatability
  • +/- 0.25 mm Wave Stability
  • Off-line Programming Via RPS CamConductor™ Software
  • Low Maintenance: 80 Hour Pump Cleaning Cycle 
  • Low Consumables: Dross production of 1-2 ounces per shift 
  • Process Range: 24 x 24" (600 x 600mm)
  • Solder Method: Nozzle Motion X-Y-Z Axis
  • Robotics: Closed Loop Servo
  • Performance Cycle: 80 hr/ Pump Clean
  • NozzlesL RPS Gaussian Miniwave


HiGH-PERFORMANCE SOLDERING EQUIPMENT FROM RPS AUTOMATION

The effectiveness of an RPS soldering system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep always, thermal demands and thermal limitation. The RPS Gaussian MiniWave delivers precise and smooth laminar solder for tight keep always and repeatability. RPS N2 DirectHeat for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing if not eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing assembly requirements.


Specifications

Control | COMPONENTS

Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. PC, keyboard, mouse, monitor and monitor mount, installation, software & nozzles included. 


Rhythm SPX Selective Soldering Operation

X/Y/Z Control Closed Loop Servo Motors

X/Y/Z Motion | Accuracy Lead Screw | ± .002"

Interpolated Motion Yes | Simultaneous X, Y and Z

Max Speed Ω X/Y axes @ 5” per second

Max Process Range 24 x 24” | 605 x 605 mm

Min/Max PCB Size 1 x 1” to 24 x 24”

Load Method Manual | Universal PCB Holder

Inline SMEMA Load Option | SMEMA Edge Belt


RHYTHM SPX SOLDER PROCESS CONTROL

Approach 360° | Access to All Solder Points

Nozzle Material Wetted Alloy

Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom

Keep Away 1.5mm Standard | 0.5mm Capable

Max Wave Height 6mm Standing Wave Height

Component Max Height 3” | Top & Bottom of PCB

 

Flux PROCESS Control

Spray Fluxer | Stainless Steel Standard | 6.5 – 25mm | 40% Solids Max

Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max

Ultrasonic Fluxer*1.5 - 15mm | Unlimited Flux Types

Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing

Flux Capacity 1 Liter Pressurized (per tank)


SOLDER Pot Management

Solder Pot Capacity 35 lbs | 16 kgs

Temp Control PID proportioning (0-400°C) ± 2°C

HMP Upgrade* Option

Heat Time 60 Minutes

Dross Production 1.5 Ounces per 8 Hours

Maintenance Cycle 80 Hour Pump Clean | 30 Minutes


Nitrogen Management

N2 Inertion RPS DirectHeat™

N2 Temp Control 0-400 °C Closed Loop | Adjustable Set Point

N2 Consumption | Purity 30-35 CFH | <20 PPM O2
 

KEY FEATURES & OPTIONS

  • Welded Steel Fram

  • N2 Temp Control

  • Custom Nozzles

  • Password Control

  • Industry Standard Spare Parts

  • Dual Flux Nozzles

  • Lifetime Solder Pot Warranty

  • Drop Jet / Ultrasonic Flux Nozzles

  • High Def Witness Vision


REQUIREMENTS

Safety UL and CE Compliant

Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 40 amp

Dimensions 64 x 63 x 49” (D x L x H)

 * 64 x 70 x 49” (inline)

Air & N2 80 PSI | N2 <20 PPM O2 | 30 CFH N2

Exhaust 25 SCFH

Weight 900 lbs | 425 kgs

Freight 78 x 78 x 67” | 1100 lbs | 500 kgs


Disclaimer

Information is provided for your convenience as our good faith estimate for this equipment. CEE does not warrant the accuracy of this information due to the nature of used equipment. Used equipment can be customized, altered, or simply worn beyond the capability to perform to original specifications. If certain details are critical for your application, we highly recommend testing the machines performance on that criteria. Please notify your CEE sales representative prior to purchase and we will propose solutions for your concerns. CEE's goal is always to minimize your risk.