Electrovert Omni Max 10 Reflow Oven

Electrovert Omni Max 10 Reflow Oven {ID: 7500}

Status: Pending
DOM: 2013
Condition: Superior to inline with its age
Quantity: 1
Transfer Direction: Left to Right

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Product installation requirements:

Facilities: 480V 3ph 60hz - 82KVA
Dimms: 253.5" x 53.8" x 48.9"

Product Terms:

This unit is located in the CEE facility in the Chicago area. A CEE technician will demonstrate the unit fully functional either live or by video for your acceptance.  Availability is subject to prior sale.



Configuration

  • 10 heated zone
  • auto chain oilers
  • SMEMA / PCB Tracking
  • Left to Right
  • Edge/Mesh
  • Flux Management
  • UPS
  • water cooled
  • N2 ready

Description

The Electrovert OmniMax series reflow soldering system is designed to deliver maximum thermal performance combined with process capability and control.  The OmniMax platform offers a combination of industry-proven technologies in an easy to use, reliable and efficient reflow system for high-end production requirements.  From lead-free to hybrid processing, the OmniMax 10 zone oven delivers high-performance thermal processing.  The OmniMax sets the standard in innovative technologies that save on lowest power and nitrogen consumption rates.

Proven Performance, World Class Results
Patented IsoThermal chamber technology is what differentiates Electrovert ovens from others.  In a reflow oven, the consistent thermal capability and control within the heated length is what matters most rather than the number of zones.  The OmniMax 10 uses a dual IsoThermal approach that produces ΔT’s less than ±2°C.  On thermally challenging heavily populated PCBs, the OmniMax outperformed competitive 10, 11, and 12 zone ovens in thermal capability, thermal uniformity, and energy consumption.

Advanced Heating Chamber Technology
The OmniMax and OmniES incorporate the patented IsoThermal Chamber Technology (ICT).  This is an advanced, efficient heating chamber design that provides maximum thermal performance.  Electrovert’s innovative approach to thermal transfer delivers highly efficient heat transfer throughout the entire process and product.  Consistent thermal performance of the ICT promotes excellent zone separation, minimizes cross board ΔT’s and allows for better control of time above liquidus.

Innovative Cooling
The patented cooling module in OmniMax/ES series is designed to provide process flexibility, to meet the cooling slope requirements on thermally challenging board assemblies, and to reduce the opportunity for flux dripping in the process area.  The air flow dynamics within the cooling zones are efficiently controlled for a balanced environment that can reduce nitrogen consumption up to 20-25%.  The design includes a patented dripless cooling which significantly reduces the potential for flux dripping in the cooling area.  The excellent separation between the heating and cooling area produces a tight control of time-above-liquidus.

Maintenance Reduction Technologies
When it comes to maintenance, Electrovert believes that ‘less is better’.  OmniMax/ES series ovens include innovative designs that reduce maintenance requirements, extend time between maintenance intervals, and minimize the time required to perform maintenance. These innovations include:

  • An industry-first dripless cooling module (patented).  The innovative design extends the interval between performing maintenance in the cooling area;
  • ‘Intelligent Flux Control’ is a patented design that consists of a two-stage filtration system that incorporates self-clean features, easy design, and provides the ability to perform full maintenance without stopping production;
  • A chamber design that seals the cross and width adjust shafts out from the process area;
  • Full and easy accessibility to all major assemblies.

Versatile Conveyor Systems
The robust conveyor systems on the OmniMax/ES series convection reflow ovens are designed for years of worry-free use in demanding production environments.  The design includes features such as:

  • Cross shaft and width adjust assemblies that are sealed out of the process area;
  • Robust conveyor rail extrusion and support assemblies that maintain rail parallelism;
  • Linear guides and precision screw shafts ensure a smooth motion and highly repeatable conveyor width;

Lead-Free Reflow
At the end of the final assembly process, each OmniMax and OmniES system undergoes vigorous tests that are designed to ensure that each system is lead-free validated and optimized.  Each system has multiple thermal profiles that are recorded utilizing a calibrated test vehicle.  The test vehicle simulates actual component temperatures and precisely verifies cross-board uniformity.  Cpk data is collected to verify machine performance and repeatability.  If the system is ordered with a nitrogen-inerted chamber, dynamic testing is performed to ensure that the chamber inerts to a low ppm atmosphere (tests are conducted in a simulated production environment).  The Electrovert promise is that each OmniMax/ES system is lead-free validated and optimized. In addition, the quality assurance data and reports are included in the machine documentation package that is provided with each oven.

Operations and Software
The software and controls of the OmniMax/ES were designed to be user-friendly.  The Windows operating system is multi-functional and easy to use.  The 3D GUI provides the user a real-time view of the complete machine modules, operation, and product being soldered.  All Electrovert systems have a customizable ‘dashboard’ quick view screen.  Quick view allows engineers and operators to view critical machine parameters that are important to the process or application.


Specifications

  • Machine Length:   6439 mm (253.5”)
  • Machine Width:   1367 mm (53.8”)
  • Machine Height:   1241 mm (48.9”)
  • Process Width:   508 mm (20”) standard
  • Heated Length:   3855 mm (151.8”)
  • Cooling Length:   1293 mm (50.9”)
  • Operating Temperature:   350°C (662°F)
  • Compliance Requirement:   CE/UL listing
  • Country of Origin:   Made in USA

Disclaimer

Information is provided for your convenience as our good faith estimate for this equipment. CEE does not warrant the accuracy of this information due to the nature of used equipment. Used equipment can be customized, altered, or simply worn beyond the capability to perform to original specifications. If certain details are critical for your application, we highly recommend testing the machines performance on that criteria. Please notify your CEE sales representative prior to purchase and we will propose solutions for your concerns. CEE's goal is always to minimize your risk.