Asymtek X-1010 with Dispense Jet DJ-2100

Asymtek X-1010 with Dispense Jet DJ-2100 {ID: 7539}

Status: Available
DOM: Sept 2010
Condition: Inline with its age
Quantity: 1
Transfer Direction: Either

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Product installation requirements:

Facilities: 180-260V, 30A Max, 10KA
Dims: 42" x 56" x 84" @ 1,00lbs

Product Terms:

This unit is located in the CEE facility in the Chicago area. A CEE technician will demonstrate the unit fully functional either live or by video for your acceptance.  Availability is subject to prior sale.


Configuration

  • Manuals, Software, Accessories, and Spares included (spares not shown in pictures).
  • qty 2 DJ-2112 Dispense-Jet heads
  • Ask about DV-05A Head (Diaphragm Valve with Suckback)

Description

DispenseJet DJ-2100 Jet
Non-Contact Jetting Technology for Surface Mount Adhesive Applications

Nordson ASYMTEK’s DispenseJet DJ-2100 jet is a non-contact, drop-on-demand valve providing fast fluid dispensing. The jet can deliver up to 100 dots per second. For electronics assembly requiring speed, dot consistency, and tight process control, the jet is ideal.

Non-contact jetting eliminates Z-axis motion between dots, significantly increasing speed. Jetting eliminates the need for a mechanical needle standoff (foot). Problems disappear: no expensive needles that wear out, no worrying about touching the board with a footed needle, no change to dot size due to variations on PCBs, and no expense and problems associated with underboard support. Cost of ownership is reduced.

The jet “flies” over the substrate at dispense gaps between 0.5 and 3.5 mm (0.02 and 0.14 in.). Dispense cycles of 12 to 15 milliseconds per dot offer improved throughputs over systems that have longer valve-on times and z-axis motion. The jet goes faster and provides better shot size accuracy.

Features

  • Accurately jets surface mount adhesive dots for a wide range of component sizes
  • Eliminates Z-axis motion during dispensing and virtually eliminates height sensing
  • Tolerates greater variations in PCB planarity
  • Provides threefold improvement in consistency over needle-based dispensing systems
  • Adaptable for use from prototype to high-volume, in-line production
  • Dot diameter down to 0.33 mm (0.013 in.) for 0402 components

Specifications

Specifications: DJ-2100 Jet

Service

  • Offline cleaning: 60 minutes every 1 to 2 weeks

  • Cleaning fluids for SMA:

    • Acetone or MEK-based solvent recommended

    • Do not use alcohol, water, or water-based solvents

Valve

  • Operating voltage: 24 VDC

  • Weight: 380 g (without syringe)

  • Syringe: 5, 10 or 30 cc

  • Compatibility: All Nordson ASYMTEK dispensing platforms

Electrical

  • Solenoid: 24 VDC, 5.4 Watts

  • Heater: 8.5 Watts

Pressures

  • Air solenoid pressure:

    • 6.5 Bar (100 psi) max.

    • 4.8 Bar (70 psi) min.

  • Fluid pressure: 0.3-2 Bar (5-30 psi)

Nozzle

  • Orifice diameter: 0.102-0.406 mm (0.004-0.016 in.)

Fluids

  • Fluid typically used in jetting applications: High-speed dispensable surface mount adhesives (SMA)

Model Number Component Size Seat Size Nozzle Selection (Typical)
DJ-2111 0402 (1005) or larger 0.4 mm (0.015 in.) 0.102 and 0.127 mm (0.004 and 0.005 in.)
DJ-2112 0603 (1608) or larger 0.75 mm (0.030 in.) 0.127 and 1.152 mm (0.005 and 0.006 in.)
DJ-2114 0805 (2012) or larger 1.5 mm (0.060 in.) 0.152, 0.200, 0.254, 0.330, 0.406 mm (0.006, 0.008, 0.010, 0.013, 0.016 in.)

Disclaimer

Information is provided for your convenience as our good faith estimate for this equipment. CEE does not warrant the accuracy of this information due to the nature of used equipment. Used equipment can be customized, altered, or simply worn beyond the capability to perform to original specifications. If certain details are critical for your application, we highly recommend testing the machines performance on that criteria. Please notify your CEE sales representative prior to purchase and we will propose solutions for your concerns. CEE's goal is always to minimize your risk.